Angle Type Check Valve

ABSTRACT

There is provided an angle type check valve which enables simple and quick replacement operations of a valve body and a valve seat without releasing a piping coupled state and has excellent maintainability. The angle type check valve according to the present invention includes: a valve box main body which is provided with an inflow port opened on a lower side, an outflow port opened on a lateral side, and an access hole opened on an upper side, and in which a valve chamber that has a bent shape is formed; a lid body which seals the access hole; a valve seat which is provided with a valve port; a valve body which opens and closes the valve port; and a hinge mechanism which supports the valve body. As a valve unit, the valve seat, the valve body, and the hinge mechanism are integrally assembled so as to be made into a unit part. The valve unit is attached to and detached from a unit fitting portion in the valve box main body. A pushing tool is provided which exerts pushing force in a direction of pressing a lower surface of the valve unit against the unit fitting portion in accordance with the operation of fitting the lid body in the access hole.

TECHNICAL FIELD

The present invention relates to an angle type check valve, andparticularly relates to a technique for improving maintainability.

BACKGROUND ART

Patent Literature 1 discloses a technique of improving maintainabilityby allowing a packing member of a valve body to be easily replaced whenthe packing member deteriorates with age due to long-term use in anangle type check valve in which an opening direction of an inlet port ofa primary side into which a fluid flows and an opening direction of anoutlet port of a secondary side through which a fluid flows out areperpendicular to each other, and the technique is known. The check valvedisclosed in Patent Literature 1 is a lift type check valve in which avalve body linearly and reciprocatingly swings in a direction ofapproaching or separating from a valve seat, and the valve body includesa sealing body which seals the valve seat and the valve body. Thesealing body has a cartridge structure in which a base member detachablyfitted to the valve body and a packing member sealing the valve seat andthe valve body in an airtight or liquid-tight manner are integrated. Anupper opening of a valve box is sealed by a cap portion which is freelyreleasable by a ferrule joint. A straight cylindrical portion is formedin the cap portion. The cap portion is configured such that when a valvestem constituting the valve body is inserted into the straightcylindrical portion, the valve body can move in the axial directionalong the straight cylindrical portion. A spring member is fitted on theouter peripheral surface of the straight cylindrical portion, and thevalve body is pressed downward by urging force of the spring member.

In the check valve disclosed in Patent Literature 1 configured asdescribed above, the ferrule joint is released and a cap is removed, thevalve body is taken out from the valve box, and then a base member isremoved from the valve body. Thus, it is possible to replace the entiresealing body including the packing member.

In contrast, Patent Literature 2 discloses a technique of improvingmaintainability by integrating a valve seat, a valve body which rotatesabout a hinge shaft, and the like in a swing type check valve includingthe valve body. In the check valve disclosed in Patent Literature 2, awater stopping portion including the valve seat, the valve body, and thelike is configured to be attachable to and detachable from a casing thatis a valve box. The water stopping portion is fixed to the casing bybolt coupling. Note that the valve disclosed in Patent Literature 2 is astraight type check valve in which an inlet port and an outlet port areformed at locations on a right-left straight line of the casing.

CITATION LIST Patent Literature

-   Patent Literature 1: JP 2016-075356 A-   Patent Literature 2: JP 2003-004152 A

SUMMARY OF INVENTION Technical Problems

The inventors of the present invention have considered adopting a swingtype in which a valve body rotates about a hinge shaft as an operationmode of the valve body in an angle type check valve due to an advantageof being able to reduce pressure loss when the check valve is fullyopened, the advantage of reducing cracking pressure, or the like. Inaddition, the inventors considered enabling the valve body and the liketo be easily replaced also in the angle type check valve having a swingtype operation mode as described above so as to improve maintainability.However, in contrast to the check valve disclosed in Patent Literature 1in which a replacement operation of the sealing body can be performedoutside the valve box by performing the operation of removing the capand the operation of taking out the valve body from the valve box, theoperation of releasing the valve body from the hinge shaft and the likeare necessary in order to take out the valve body from the valve box, inthe swing type check valve. Therefore, there is no denying that it isimpossible to improve maintainability even if applying the structure ofthe sealing body of Patent Literature 1 as it is to the swing type checkvalve. In addition, in the check valve of Patent Literature 1, only thepacking member of the valve body can be replaced, and it is particularlyimpossible to replace the valve seat.

In addition, in a case where an angle type check valve of this kind isapplied to a ground (offshore) installation-type foot valve of a pumpingsystem provided at a coupling portion between a suction pipe extendingin the vertical direction and a transfer pipe extending in thehorizontal direction, it is required to be able to replace only thevalve body or the like installed in the valve box without releasing thecoupled state between the suction pipe and the check valve or thecoupled state between the transfer pipe and the check valve, in order toimprove maintainability. However, in a configuration as in PatentLiterature 2 where a water stopping portion is inserted into a casingfrom an inlet port or an outlet port, it is necessary to release theconnected state of piping to the inlet port or the outlet port in orderto replace the water stopping portion. Therefore, there is no denyingthat it is inappropriate to apply the configuration of the check valveas in Patent Literature 2 to the foot valve of the pumping system. Inaddition, in a configuration where a water stopping portion is fixed toa casing by bolt coupling as in the check valve of Patent Literature 2,a loosening operation and a fastening operation of a bolt in a narrowvalve box are indispensable, and it is also disadvantageous in that itis impossible to perform a replacement operation of the water stoppingportion with high work efficiency.

An object of the present invention is to provide an angle type checkvalve which enables simple and quick replacement operations of a valvebody and a valve seat without releasing a piping coupled state and hasexcellent maintainability.

Solution to Problems

The present invention is directed to an angle type check valveincluding: a valve box main body 14 which is provided with an inflowport 21 opened on a lower side, an outflow port 23 opened on a lateralside, and an access hole 20 opened on an upper side, and in which avalve chamber 49 is formed that has a bent shape and extends from theinflow port 21 toward the outflow port 23; a lid body 15 which isconfigured to be attachable to and detachable from the valve box mainbody 14 so as to seal the access hole 20; a valve seat 51 which isprovided with a valve port 50 at a central portion of the valve seat 51;a valve body 52 which is configured to be capable of changing posturebetween opening posture for opening the valve port 50 and a closingposture for closing the valve port 50; and a hinge mechanism 53 whichsupports the valve body 52 such that the valve body 52 can swing betweenthe opening posture and the closing posture. As a valve unit 54, thevalve seat 51, the valve body 52, and the hinge mechanism 53 areintegrally assembled so as to be made into a unit part. The valve unit54 is configured so as to be attachable to and detachable from a unitfitting portion 102 provided in the valve box main body 14. A pushingtool 120 is provided which exerts pushing force in a direction ofpressing a lower surface of the valve unit 54 against the unit fittingportion 102 in accordance with operation of fitting the lid body 15 inthe access hole 20.

A configuration may be adopted in which the hinge mechanism 53 includesa hinge shaft 93 and an urging member 94 which urges the valve body 52toward the closing posture, the pushing tool 120 includes a pillar body121 erected upward from an upper surface of the valve unit 54 so as toavoid a swing locus of the valve body 52 about the hinge shaft 93, andwhen the lid body 15 is fitted in the access hole 20, an upper endportion of the pushing tool 120 contacts the lower surface of the lidbody 15 and the pushing tool 120 is pressed downward, so that the lowersurface of the valve unit 54 is pressed against the unit fitting portion102.

A configuration may be adopted in which the pushing tool 120 includes anelastic body 123 that contacts the lower surface of the lid body 15, andwhen the lid body 15 is fitted in the access hole 20, the pillar body121 is pressed downward through the elastic body 123.

The pushing tool 120 may include two pillar bodies 121, 121 erectedupward from an upper surface of the valve seat 51 and a beam body 122bridged between upper end portions of the pillar bodies 121, 121.

An engagement regulating structure 110 which regulates assemblingposture of the valve unit 54 to the unit fitting portion 102 may beprovided between the unit fitting portion 102 and the valve unit 54.

The unit fitting portion 102 may be configured of an attachment surface103 which is directed upward and at a center portion of which the inflowport 21 is opened, and a fitting wall 104 which is erected so as tosurround the attachment surface 103. The engagement regulating structure110 may be configured of a protruding portion 111 protruding inward froman inner peripheral surface of the valve box main body 14, and arecessed portion 112 formed by notching an outer peripheral surface ofthe valve seat 51 of the valve unit 54 to receive the protruding portion111.

A mode may be adopted in which a seal member 106 that has a ring shapeand is made of an elastic body is disposed between an inner peripheralsurface of the fitting wall 104 and an outer peripheral surface 109 ofthe valve seat 51, an inner peripheral surface 108 of the seal member106 is formed in a tapered shape expanding upward, and the outerperipheral surface 109 of the valve seat 51 is formed in a tapered shapetapered downward.

A mode may be adopted in which the valve box main body 14 is formed in acylindrical shape in which the access hole 20 is provided at an upperend side and the inflow port 21 is provided at a lower end side, theoutflow port 23 is opened on the right side of a cylinder wall 22, thevalve box main body 14 is formed in an inclined posture in which theupper end side thereof is oriented diagonally upward to the left and thelower end side thereof is directed obliquely downward to the right, aninflow cylinder 17 extending in the vertical direction is provided belowthe valve box main body 14, an outflow cylinder 18 extending in theright horizontal direction is provided on the right side of the valvebox main body 14, and a fluid discharge hole 132 for discharging a fluidin the valve box 49 when the valve unit 54 is replaced is formed at alower left end portion of the cylinder wall 22 constituting the valvebox main body 14.

Advantageous Effects of Invention

In the angle type check valve according to the present invention, as thevalve unit 54, the valve seat 51, the valve body 52, and the hingemechanism 53 are integrally assembled so as to be made into a unit part.Therefore, by only replacing the valve unit 54, it is possible toreplace the valve seat 51, the valve body 52, and the like in a singleoperation. Therefore, a maintenance operation of the check valve can beperformed quickly and easily with less trouble.

In addition, the angle type check valve according to the presentinvention includes the pushing tool 120 which exerts pushing force inthe direction of pressing the lower surface of the valve unit 54 againstthe unit fitting portion 102 in accordance with the operation of fittingthe lid body 15 in the access hole 20. Therefore, by only fitting thelid body 15 to the access hole 20, it is possible to press the valveunit 54 against the unit fitting portion 102 through the pushing tool120 such that the valve unit 54 is not loosely fitted, and to fit andfix the valve unit 54 to the unit fitting portion 102. Therefore,according to the present invention, it is possible to eliminate astructure for fitting and fixing the valve unit 54 to the unit fittingportion 102, such as a fastening structure using a bolt or the like. Asa result, it is possible to completely eliminate troublesome operationssuch as loosening and fastening operations of a bolt and to perform areplacing operation of the valve unit 54 more easily and quickly. Inaddition, since it is possible to completely eliminate the looseningoperation and the fastening operation of a bolt and the like in thenarrow valve chamber 49, it is possible to perform the replacementoperation of the valve unit 54 more easily and quickly in this respectas well. Furthermore, since it is possible to perform a replacementoperation of the valve unit 54 through the access hole 20, the presentinvention is advantageous also in that it is possible to perform thereplacement operation of the valve unit 54 while maintaining theconnected state of piping without releasing the connected state of thepiping.

As described above, according to the angle type check valve of thepresent invention, the maintenance operation such as the replacementoperation of the valve unit 54 can be easily and quickly performed withless trouble without releasing the connected state of the piping.Therefore, according to the present invention, it is possible to obtainthe angle type check valve having excellent maintainability.

The pushing tool 120 may include the pillar body 121 erected upward fromthe upper surface of the valve unit 54 while avoiding the swing locus ofthe valve body 52 about the hinge shaft 93. Since the pushing tool 120is provided so as to avoid the swing locus of the valve body 52 aboutthe hinge shaft 93 as descried above, due to provision of the pushingtool 120, the swing limit of the valve body 52 in the opening directioncan be prevented from becoming small. This means that it is possible toprevent the feed amount of the check valve from decreasing due toprovision of the pushing tool 120, and therefore it is possible tosecure the feed amount satisfactorily.

A configuration may be adopted in which the pushing tool 120 includesthe elastic body 123 that contacts the lower surface of the lid body 15,and the pillar body 121 is pressed downward through the elastic body 123when the lid body 15 is fitted in the access hole 20. If theabove-described configuration is adopted in which the valve unit 54 ispressed down through the elastic body 123 provided on the pushing tool120, it is possible to press the valve unit 54 against the unit fittingportion 102 by optimal pushing force even in a case where the thicknessdimension of the lid body 15 or the length dimension of the pillar body121 slightly differs due to a dimension error in processing. Therefore,the above configuration can contribute to improvement in reliability ofthe angle type check valve including the pushing tool 120. Sincedimensional variation of the lid body 15 and the like can be allowed tosome extent, the above configuration can contribute to cost reduction ofthe angle type check valve.

If the pushing tool 120 includes the two pillar bodies 121, 121 erectedupward from the upper surface of the valve seat 51 and the beam body 122bridged between the upper end portions of the pillar bodies 121, 121,the beam body 122 can be used as a gripping portion gripped by anoperator for an operation of lifting or pressing down the valve unit 54during the assembling operation or the replacement operation of thevalve unit 54. If the pushing tool 120 is provided with the beam body122 serving as the gripping portion as described above, an operator doesnot need to insert his fingers deep into the valve chamber 49 to performthe operation of lifting or pressing down the valve unit 54. Therefore,the replacement operation of the valve unit 54 can be performed morequickly and easily.

If the engagement regulating structure 110 for regulating the assemblingposture of the valve unit 54 to the unit fitting portion 102 is providedbetween the unit fitting portion 102 and the valve unit 54, it ispossible to prevent a shift in position of the valve unit 54 in the unitfitting portion 102, such as rotation of the valve unit 54 and to alwayshold the valve unit 54 at proper posture position in the unit fittingportion 102. Specifically, the engagement regulating structure 110 maybe configured of the protruding portion 111 protruding inward from theinner peripheral surface of the valve box main body 14, and the recessedportion 112 formed by notching the outer peripheral surface of the valveseat 51 of the valve unit 54 so as to receive the protruding portion111.

If the seal member 106 which has a ring shape and is made of an elasticbody is disposed between the inner peripheral surface of the fittingwall 104 and the outer peripheral surface of the valve seat 51, aclearance between a lower seat portion 56 of the valve seat 51 and thefitting wall 104 of the unit fitting portion 102 can be filled with theseal member 106 and the valve unit 54 can be accurately positionedduring assembly. Even in a case where the assembling position withrespect to the lower seat portion 56 of the valve seat 51 and the unitfitting portion 102 is shifted due to a dimension error in processing,the valve unit 54 can be accurately positioned with respect to the unitfitting portion 102. At this time, in particular, if the innerperipheral surface 108 of the seal member 106 is formed in a taperedshape expanding upward and the outer peripheral surface 109 of the valveseat 51 is formed in a tapered shape tapered downward, when the valveunit 54 is dropped in and assembled to the unit fitting portion 102, theseal member 106 is pressed by the outer peripheral surface 109 of thelower seat portion 56, so that the seal member 106 can be reliablydeformed. Therefore, deformation of the seal member 106 also allows thepositioning action of the valve unit 54 during assembling to besatisfactory exhibited.

A mode may be adopted in which the valve box main body 14 is formed in acylindrical shape in which the access hole 20 is provided at the upperend side and the inflow port 21 is provided at the lower end side, theoutflow port 23 is opened on the right side of the cylinder wall 22, andthe valve box main body 14 is formed in the inclined posture in whichthe upper end side thereof is oriented diagonally upward to the left andthe lower end side thereof is directed obliquely downward to the right.If the valve box main body 14 is formed in the inclined posture in whichthe upper end side thereof is oriented diagonally upward to the left asdescribed above, even in a case where bubbles are contained in a liquidentered through the inflow port 21, the bubbles can be guided smoothlytoward the outflow port 23 opened on the right side of the cylinder wall22. Therefore, it is possible to reliably prevent occurrence of amalfunction state of so-called “air entrainment” in which airaccumulates in the valve chamber 49 and the accumulated air is entrainedin a pump, resulting in suction failure of the pump.

If the fluid discharge hole 132 for discharging the fluid in the valvechamber 49 when the valve unit 54 is replaced is formed at the lowerleft end portion of the cylinder wall 22 constituting the valve box mainbody 14, in other words, if the fluid discharge hole 132 is formed atthe lowermost portion of the valve box main body 14, by only opening thefluid discharge hole 132 when the valve unit 54 is replaced, a liquidwhich is the fluid in the valve box main body 14 can be dischargedeasily to the outside the valve box main body 14. Therefore, thereplacement operation of the valve unit 54 can be performed more quicklyand easily.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a longitudinal cross-sectional front view of a main part of anangle type check valve according to the present invention.

FIG. 2 is a schematic view illustrating the entire configuration of apumping system to which the angle type check valve is applied.

FIG. 3 is a longitudinal cross-sectional front view of the angle typecheck valve.

FIG. 4 is a cross-sectional view taken along line A-A in FIG. 1.

FIG. 5 is a transverse cross-sectional plan view of the angle type checkvalve.

FIG. 6 is a longitudinal cross-sectional front view of a main part of ahinge mechanism of the angle type check valve.

FIG. 7 is an exploded view of the angle type check valve.

FIG. 8 is an exploded view of a valve unit.

FIG. 9 is a view for explaining operation of the angle type check valve.

FIG. 10 is a view for explaining a configuration of a seal member.

DESCRIPTION OF EMBODIMENT

FIGS. 1 to 10 illustrate an embodiment in which an angle type checkvalve according to the present invention is applied to a groundinstallation-type foot valve of a pumping system. Front and rear, leftand right, and top and bottom in the present embodiment followintersecting arrows illustrated in FIGS. 2, 3, 4, and 5 and indicationsof front and rear, left and right, top and bottom denoted near therespective arrows. As illustrated in FIG. 2, the pumping system isconfigured of a liquid reservoir 1 that stores a liquid L, a pump 2 thatpumps the liquid L from the liquid reservoir 1, a liquid suction pipe 3that is provided between the liquid reservoir 1 and the pump 2, adischarge pipe 4 that is connected to the discharge side of the pump 2,a foot valve 5 that is provided in the middle of the liquid suction pipe3, and a check valve 6 and an opening/closing valve 7 that are providedin the middle of the discharge pipe 4. In FIG. 2, a reference sign 8denotes a motor for driving the pump 2.

The liquid suction pipe 3 is configured of a suction pipe 10 installedin an upright posture and having a lower end immersed in the liquidreservoir 1, and a transfer pipe 11 installed in a lying posture on theground. The right end portion of the transfer pipe 11 is coupled to thepump 2, and the left end portion of the transfer pipe 11 is coupled tothe foot valve 5. The upper end portion of the suction pipe 10 iscoupled to the lower end of the foot valve 5. The foot valve 5 isinstalled on the ground (offshore).

As illustrated in FIGS. 2 and 3, the foot valve 5 is an angle type checkvalve in which an opening direction of an inlet port 12 of a primaryside into which a liquid L flows and an opening direction of an outletport 13 of a secondary side through which the liquid L having flowedthrough the inlet port 12 flows out are perpendicular to each other.Here, the inlet port 12 is opened to the lower side and the outlet port13 is opened to the right side. As illustrated in FIG. 3, the foot valve5 includes a valve box main body 14, a lid body 15 configured so as tobe attachable to and detachable from the valve box main body 14, a waterstopping portion 16 assembled in the valve box main body 14, an inflowcylinder 17 provided below the valve box main body 14, an outflowcylinder 18 provided on a lateral side of the valve box main body 14,and the like. An opening at the lower end of the inflow cylinder 17 isthe inlet port 12 and an opening of the right end of the outflowcylinder 18 is the outlet port 13.

As illustrated in FIGS. 1, 3, and 7, the valve box main body 14 is asubstantially cylindrical metal molded product having an access hole 20at the upper end side and an inflow port 21 at the lower end side, andan outflow port 23 is opened in a cylinder wall 22 on the right side. Asa result, a valve chamber 49 which has a bent shape and extends from theinflow port 21 on the lower side to the outflow port 23 on the rightside is formed inside the valve box main body 14. As illustrated in FIG.3, the valve box main body 14 is set in an inclined posture in which theupper end side thereof is oriented diagonally upward to the left and thelower end side thereof is directed obliquely downward to the right, theaxis direction (d1) of the cylinder is inclined at θ1° with respect tothe vertical direction (dv), and the radial direction (d2) of thecylinder perpendicular to the axis direction (d1) is inclined at θ1°with respect to the horizontal direction (dh). It is preferable that θ1is not less than 10° and not greater than 40° (10°≤θ1≤40°), and θ1 isset to 20° in the present embodiment. As described above, the inflowcylinder 17 is provided below the valve box main body 14, and theoutflow cylinder 18 is provided on the right side of the valve box mainbody 14. In the present embodiment, the valve box main body 14, theinflow cylinder 17, and the outflow cylinder 18 are integrally formed ofa cast product.

Flanges 24, 25 are provided at the lower end of the inflow cylinder 17and the upper end of the suction pipe 10, respectively. The flanges 24and 25 of the inflow cylinder 17 and the suction pipe 10 are abuttedagainst each other, bolts 27 are passed through a plurality of boltholes 26 provided in both the flanges 24, 25, and both the flanges 24,25 are fastened with nuts 28, and thus the inflow cylinder 17 and thesuction pipe 10 are coupled. Similarly, flanges 29, 30 are provided atthe right end of the outflow cylinder 18 and the left end of thetransfer pipe 11, respectively. The flanges 29, 30 of the outflowcylinder 18 and the transfer pipe 11 are abutted against each other,bolts 32 are passed through a plurality of bolt holes 31 provided inboth the flanges 29, 30, the flanges 29, 30 are fastened with nuts 33,and thus the outflow cylinder 18 and the transfer pipe 11 are coupled.The coupling section between the inflow cylinder 17 and the suction pipe10 is sealed with a ring-shaped packing 34. Similarly, the couplingsection between the outflow cylinder 18 and the transfer pipe 11 issealed with a ring-shaped packing 35. The axis direction of the inflowcylinder 17 and the suction pipe 10 is oriented in the verticaldirection (dv), and the axis direction of the outflow cylinder 18 andthe transfer pipe 11 is oriented in the left-right horizontal direction(dh).

As illustrated in FIGS. 1, 4, and 7, the lid body 15 detachably fittedin the access hole 20 of the valve box main body 14 is configured of alid main body 37 that is dropped in and fitted in the access hole 20, asupport 38 that is horizontally bridged in a detachable manner on theupper end of the box body 14, and an operation bolt 39 that presses downthe lid body 37. The lid main body 37 is made of a cast product that hasa small-diameter back lid portion 40 that is internally fitted to theinside of the access hole 20, and a large-diameter front lid portion 41that is provided on the back lid portion 40 and is received on acylinder end surface 22 a on the upper side of the valve box main body14. The support 38 is made of a cast product integrally including a hub42 that has a female screw portion to which a male screw portion of theoperation bolt 39 is screwed and engaged, a pair of front and rear armportions 43, 43 that extend from the outer periphery of the hub 42towards both front and rear ends, and a retaining claw 44 that isprovided on each of the front ends of the arm portions 43 and extendsinwardly. A fitting groove 47 is formed in each of the outer peripheralsurfaces of the valve box main body 14 in the front and rear direction.By aligning the retaining claws 44 with the openings of these fittinggrooves 47, rotating the support body 38 clockwise as viewed from above,and inserting and engaging the retaining claws 44 into and with thefitting grooves 47, the support body 38 can be fitted to the valve boxmain body 14. In addition, by rotating the support 38 counterclockwiseas viewed from above from the above fitted state in the reverseprocedure, the engagement state between the fitting grooves 47 and theretaining claws 44 is released and the support 38 can be removed fromthe valve box main body 14. As illustrated in FIGS. 1, 3, and. 4, afterthe support 38 is fitted to the valve box main body 14, the operationbolt 39 is rotated clockwise to shift the operation bolt 39 downward.Thus, the lid main body 37 is pressed down and the outer peripheral edgeof the front lid portion 41 is press-fitted to the cylinder end surface22 a of the valve box main body 14, so that the lid body 15 can befitted and fixed to the valve box main body 14. A ring-shaped waterstopping packing 45 is disposed on the cylinder end surface 22 a of thevalve box main body 14. The water stopping packing 45 seals a gapbetween the cylinder end surface 22 a and the outer peripheral edge ofthe front lid portion 41 in the fitted and fixed state of the lid body15. A recess 46 that receives the lower end of the operation bolt 39 isformed in the upper surface of the front lid portion 41. Reference sign48 denotes a recessed groove which is provided in the cylinder endsurface 22 a and to which the water stopping packing 45 is fitted.

As illustrated in FIG. 1 and FIG. 8, the water stopping portion 16assembled in the valve chamber 49 is made into a unit part as a swingtype valve unit 54 including a valve seat 51 which is provided with avalve port 50 at a central portion thereof, a valve body 52 which isconfigured to be capable of changing posture between opening posture foropening the valve port 50 and a closing posture for closing the valveport 50, and a hinge mechanism 53 which supports the valve body 52 suchthat the valve body 52 can swing between the opening posture and theclosing posture.

As illustrated in FIG. 8, the valve seat 51 is a substantiallydisc-shaped metal molded product which includes the valve port 50provided at the central portion thereof and having an opening dimensionsubstantially equal to the opening dimension of the inflow port 21. Onthe upper surface on the left end side of the valve seat 51, a pair offront and rear hinge brackets 55, 55 for pivotally supporting a hingearm 67 provided on the valve body 52 through the hinge shaft 93 isprovided in a protruding manner. The valve seat 51 is configured of alower seat portion 56 having a downwardly tapered circumferentialsurface, and an upper seat portion 57 having a straight circumferentialsurface in which the outer-diameter dimension is uniform in thetop-bottom direction. The outer-diameter dimension of the upper seatportion 57 is larger than that of the lower seat portion 56. The hingebracket 55 is provided on the upper surface of the upper seat portion57. On the lower surface of the lower seat portion 56, a ring-shapedloading groove 59 for fitting a seal ring 58 is recessed. Reference sign60 denotes a spring receiving hole which is recessed between the hingebrackets 55 on the upper surface of the upper seat portion 57 and intowhich the front end of a spring arm 100 of a presser spring 94 to bedescribed later is inserted. Reference sign 61 denotes a bearing holeprovided in the hinge bracket 55.

The valve body 52 is configured of a valve body main body 63, a packingmember 64 disposed on the lower surface of the valve body main body 63,a protective plate 65 disposed on the lower surface of the packingmember 64, a pair of front and rear bolts 66, 66 for fixing the packingmember 64, a hinge arm 67 for supporting the valve body main body 63,and the like. The valve body main body 63 is a cast product formed in adisc shape, and a round shaft-shaped boss 68 is provided at the centerof a disc surface on the upper surface. A male screw portion 69 forcoupling the hinge arm 67 is engraved in the upper end of the boss 68. Ahub 70 is provided on the lower surface of the valve body main body 63,and a fitting portion 71 for the packing member 64 is recessed so as tosurround the hub 70. Female screw portions 72 for the pair of bolts 66are engraved in the lower surface of the valve body main body 63 so asto sandwich of the hub 70 from front and the rear (see FIG. 4).

The packing member 64 is made of an elastic member such as rubber, andis formed in a ring shape having a central opening 74. Through holes 75for the bolts 66 are formed at the front and rear of the packing member64 so as to sandwich the central opening 74. Reference sign 76 denotes aring-shaped seal piece that is integrally provided in a protrudingmanner on the lower surface of the packing member 64 so as to surroundthe valve port 50. The seal piece 76 is formed in a protruding arc shapein cross-sectional view, and is configured such that in the closingposture in which the valve body 52 closes the valve port 50, the frontend of the protruding arc is crushed to form a trapezoidal shape havinga flat surface in cross-sectional view (see FIG. 6). The protectiveplate 65 is a metal molded product formed in a disc shape. Through holes77 for the bolts 66 are opened at two places in the front and rear ofthe center of the disc surface of the protective plate 65. By insertingthe packing member 64 into the fitting portion 71 and disposing theprotective plate 65 on the lower surface of the packing member 64 andscrewing the bolts 66 into the female screw portions 72 of the valvebody main body 63 through the through holes 75, 77, the packing member64 can be fitted and fixed to the lower surface of the valve body mainbody 63 in a state of being supported by the protective plate 65 frombelow.

The hinge arm 67 is a cast product integrally including a swing arm 80extending in the left-right direction, a pair of front and rear roundcylindrical bearings 81 provided on the left side of the swing arm 80,and a round cylindrical boss 82 provided on the right side of the swingarm 80. A bearing hole 83 opening in the front-rear direction is formedin the each bearing 81, and a coupling hole 84 opening in the top-bottomdirection is formed in the boss 82. By passing the male screw portion 69through the coupling hole 84 and externally fitting the coupling hole 84to the boss 68, and screwing and fitting the nut 85 to the male screwportion 69, the valve body main body 63 can be coupled to the hinge arm67. Pin holes 86, 87 for inserting a pin 88 (see FIG. 4) for preventingrotation of the nut 85 are opened in the nut 85 and the male screwportion 69, respectively. The inner-diameter dimension of the couplinghole 84 is set to be slightly larger than the outer-diameter dimensionof the boss 68. In the above-described coupled state, the coupling hole84 is fitted to the round shaft-shaped boss 68 with a slight clearance.Thus, in the coupled state, the valve body main body 63 is rotatableabout the boss 68 with respect to the hinge arm 67, and in addition, ismovable slightly in the top-bottom direction with respect to the hingearm 67. As described, if the valve body main body 63 is configured to berotatable with respect to the hinge arm 67 and to be also movable in thetop-bottom direction, even if there is a variation in dimension of thevalve seat 51, the valve body 52, the hinge arm 67, or the like due to amolding error or the like, this variation can be absorbed and the valvebody 52 can always be in proper closing posture.

On an upper surface of the bearing 81, a regulating protrusion(protruding portion) 90 is provided in a protruding manner so as tocontact the inner peripheral surface of the cylinder wall 22 of thevalve box main body 14 and regulate the swing limit of the valve body 52in the opening posture. At a base end portion on the left side of theswing arm 80, a recessed insertion portion 91 having an opening on theleft side and allowing the spring arm 99 of the presser spring 94 to beinserted therein is formed.

The hinge mechanism 53 is configured of the hinge shaft 93, the hingebrackets 55, the hinge arm 67, and the pair of front and rear pressersprings (urging members) 94. The hinge shaft 93 is a round shaft-shapedmetal molded product (see FIG. 5).

Each presser spring 94 is a torsion coil spring made of a metal wirematerial such as spring steel, and includes a coil portion 98 externallyfitted to the hinge shaft 93 and a pair of spring arms 99, 100projecting from both sides of the coil portion 98. The spring arm 99,which is one of the pair of spring arms, is inserted into the recessedinsertion portion 91 of the hinge arm 67 and the spring arm 100, whichis the other of the pair of spring arms, is inserted into a springreceiving hole 60 of the valve seat 51. As a result, it is possible toswing and urge the valve body 52 toward the closing posture.

Upon assembly of the hinge mechanism 53, the hinge arm 67 and thepresser springs 94, 94 are disposed between the pair of front and rearhinge brackets 55, 55, and then the hinge shaft 93 is inserted from thefront side so as to pass through three parts, that is, the bearing holes61 of the hinge brackets 55, 55, the coil portion 98 of each presserspring 94, and the bearing hole 83 of the hinge arm 67. Before or afterthe above-described operation of inserting the hinge shaft 93, insertionof the spring arm 99 into the recessed insertion portion 91 andinsertion of the spring arm 100 into the spring receiving hole 60 areperformed. In this manner, the valve body 52 can be coupled to the valveseat 51 so as to be swingable between the closing posture illustrated bya solid line in FIG. 1 and the opening posture illustrated by animaginary line in FIG. 1.

The valve unit 54 configured as described above is configured to beattachable to and detachable from the unit fitting portion 102 providedon the peripheral edge of the opening facing the inflow port 21, in thevalve box main body 14. As illustrated in FIG. 1, the unit fittingportion 102 is configured of an attachment surface 103 which is directedupward and at a center portion of which the inflow port 21 is opened,and a fitting wall 104 which is erected so as to surround the attachmentsurface 103. The attachment surface 103 constituting the unit fittingportion 102 is formed in an inclined posture inclined upward to theright in which the left side is lower and the right side is higher.Here, similarly to the radial direction (d2) of the cylinder of thevalve box main body 14, the inclination angle of the attachment surface103 is inclined at a gentle angle of θ1° (20°) with respect to thehorizontal direction (dh). The inner-diameter dimension of the fittingwall 104 is set to be larger than the outer-diameter dimension of thelower seat portion 56 of the valve seat 51 and smaller than theouter-diameter dimension of the upper seat portion 57 of the valve seat51. By dropping the valve unit 54 in the unit fitting portion 102 fromabove, it is possible to set the valve unit 54 in a unit fitting posturein which the lower surface of the lower seat portion 56 is received onthe attachment surface 103. The valve unit 54 in the unit fittingposture is in an inclined posture inclined upward to the right. Morespecifically, as illustrated in FIGS. 1 and 3, a configuration isadopted in which when the valve unit 54 is set in the unit fittingposture, the hinge shaft 93 constituting the hinge mechanism 53 is in aposture extending in the front-rear direction, and the hinge shaft 93 ispositioned at the lower left end of the valve box main body 14, and thevalve seat 51 and the valve body 52 (the valve body 52 in the closingposture) are in an inclined posture gently inclined upward to the right.In addition, a configuration is adopted in which when the valve body 52is opened to the swing limit about the hinge shaft 93 as illustrated bythe imaginary lines in FIG. 1, the valve body 52 is in an inclinedposture inclined steeply upward to the right in which the lower surfaceof the valve body 52 is oriented toward the outflow port 23 on the rightside.

In FIGS. 6 and 7, reference sign 106 denotes a ring-shaped seal memberwhich is interposed between the valve unit 54 and the unit fittingportion 102 and receives the outer peripheral surface of the valve seat51. The seal member 106 is made of elastic material rich in smoothnesssuch as polytetrafluoroethylene, an outer peripheral surface 107 thereofis formed in a straight shape having a uniform diameter dimension, andan inner peripheral surface 108 thereof is formed in a tapered shapeexpanding upward. The outer-diameter dimension of the seal member 106defined by the outer peripheral surface 107 is set to the dimensionidentical to the inner-diameter dimension of the fitting wall 104 of theunit fitting portion 102. The seal member 106 is fitted to the unitfitting portion 102 before the valve unit 54 is fitted. As illustratedin FIG. 10, the inclination angle (θ2) of the inner peripheral surface108 of the seal member 106 is set to be slightly steeper than theinclination angle (θ3) of the outer peripheral surface 109 of the lowerseat portion 56 of the valve seat 51. When the valve unit 54 is droppedin and assembled to the unit fitting portion 102, the seal member 106 isslightly deformed by being pressed by the outer peripheral surface 109of the lower seat portion 56. In the present embodiment, the inclinationangle θ2 of the inner peripheral surface 108 of the seal member 106 withrespect to the vertical direction is set to 20°, and the inclinationangle θ3 of the outer peripheral surface 109 of the lower seat portion56 with respect to the vertical direction is set to 19°.

As described above, if the seal member 106 made of elastic material isdisposed between the valve unit 54 and the unit fitting portion 102, aclearance between the lower seat portion 56 of the valve seat 51 and thefitting wall 104 of the unit fitting portion 102 can be filled with theseal member 106, and the valve unit 54 can be accurately positionedduring assembly. Even in a case where the assembling position withrespect to the lower seat portion 56 of the valve seat 51 and the unitfitting portion 102 is shifted due to a dimension error in processing,the valve unit 54 can be accurately positioned with respect to the unitfitting portion 102. By selecting polytetrafluoroethylene or the likerich in smoothness as the material of the seal member 106, it ispossible to prevent the valve unit 54 from sticking to the unit fittingportion 102, and the valve unit 54 can be more easily removed duringreplacement of the valve unit 54. Therefore, a replacement operation ofthe valve unit 54 can be performed more quickly and easily.

As illustrated in FIG. 5, an engagement regulating structure 110 forregulating assembling posture of the valve unit 54 to the unit fittingportion 102 of the valve unit 54 is provided between the unit fittingportion 102 and the valve unit 54. The engagement regulating structure110 is configured of a rib-shaped regulating protrusion (protrudingportion) 111 protruding inward from the inner peripheral surface of thecylinder wall 22 of the valve box main body 14, and a recessed portion112 formed by notching the outer peripheral surface of the upper seatportion 57 of the valve unit 54 to receive the regulating protrusion111. If the engagement regulating structure 110 is provided as describedabove, shift in position such as rotation of the valve unit 54 in theunit fitting portion 102 can be prevented, and the valve unit 54 can beheld at a proper posture position in the unit fitting portion 102. Aguide surface 113 is formed at the upper end of the regulatingprotrusion 111 so as to be inclined downward toward the inner side ofthe valve box main body 14 to guide engagement between the recessedportion 112 and the regulating protrusion 111 (see FIG. 7). By onlymoving the valve unit 54 downward along the regulating protrusion 111after aligning the regulating protrusion 111 and the recessed portion112 using the guide surface 113 and engaging both the regulatingprotrusion 111 and the recessed portion 112, the valve unit 54 can beassembled in proper posture at a proper location in the unit fittingportion 102 as illustrated in FIG. 1.

A pushing tool 120 which exerts pushing force in a direction of pressingthe lower surface of the valve unit 54 against the unit fitting portion102 in accordance with operation of fitting the lid body 15 in theaccess hole 20 is provided between the valve unit 54 and the lid body15. As illustrated in FIG. 4 and FIG. 7, the pushing tool 120 isconfigured of two pillar bodies 121 erected upward from the uppersurface of the valve seat 51 so as to avoid the swing locus of the valvebody 52 about the hinge shaft 93, a beam body 122 bridged between theupper ends of the pillar bodies 121, and an elastic body 123 provided onthe beam body 122. The pillar body 121 is a metal molded product formedin a polygonal cross section (hexagonal shape) (see FIG. 5), and a malescrew portion 125 screwed into a female screw portion 124 formed in thevalve seat 51 is engraved in the lower end of the pillar body (see FIG.4). At the upper end of the pillar body 121, a female screw portion 127for a screw 126 is formed. As illustrated in FIG. 5, the two pillarbodies 121 are formed at diagonal positions located in front of andbehind the central portion of the valve seat 51 formed in asubstantially circular shape in plan view. Since the pillar body 121 isformed in a polygonal cross section, the pillar body 121 can be screwedinto the female screw portion 124 of the valve seat 51 by rotating thepillar body 121 using a tool.

The beam body 122 is a metal molded product formed in a rectangularcross section, and through holes for the screws 126 are formed at bothfront and rear ends thereof. A recessed groove 130 for the elastic body123, having an upward opening is formed in the central portion in thefront-rear direction of the beam body 122. As illustrated in FIG. 7, theelastic body 123 is a leaf spring made of a long metal piece and havinga center portion in the front-rear direction bent upward. As illustratedin FIG. 4, the elastic body 123 is configured such that when the elasticbody 123 is dropped in and is fitted to the recessed groove 130, theupper end portion of the elastic body 123 protrudes from the uppersurface of the beam body 122. The beam body 122 is gripped by anoperator during an assembly operation or a replacement operation of thevalve unit 54 and used as a gripping portion for a lifting operation ora press-down operation of the valve unit 54.

When the lid body 15 is fitted to the access hole 20, the lower surfaceof the back lid portion 40 of the lid body 15 contacts the centralportion of the elastic body 123, and the beam body 122 and the pillarbodies 121 are pressed down through the elastic member 123. Thus, bypressing the valve seat 51 of the valve unit 54 against the unit fittingportion 102, the valve unit 54 can be fitted and fixed in the unitfitting portion 102 such that the valve unit 54 is not loosely fitted.As described above, in the foot valve 5 according to the presentembodiment, since the valve unit 54 can be fixed to the unit fittingportion 102 only by fitting the lid body 15 in the access hole 20, aspecial structure such as a fastening structure using a bolt or the likefor fitting the valve unit 54 to the unit fitting portion 102 isunnecessary, and the replacement operation of the valve unit 54 can beperformed more easily and quickly. In addition, if a configuration isadopted in which the valve unit 54 is pressed down through the elasticbody 123, it is possible to press the valve unit 54 against the unitfitting portion 102 by optimal pushing force even in a case where thethickness dimension of the lid body 15 or the length dimension of thepillar body 121 slightly differs due to a dimension error in processing.

In FIGS. 1, 6, and 9, reference sign 132 denotes a fluid discharge holefor discharging the liquid L which exists in the valve box main body 14during replacement of the valve unit 54, and reference sign 133 denotesa cap configured to be attachable and detachable so as to block thefluid discharge hole 132. A screw engagement structure configured of amale screw portion and a female screw portion is provided between thefluid discharge hole 132 and the cap 133. By rotating the cap 133counterclockwise, the cap 133 can be removed from the fluid dischargehole 132. By rotating the cap 133 clockwise, the cap 133 can be fittedto the fluid discharge hole 132. The fluid discharge hole 132 is formedat the lower left end portion of the cylinder wall of the valve box mainbody 14. In other words, the fluid discharge hole 132 is opened at thelowermost portion of the valve box main body 14. The liquid L in thevalve box main body 14 can be easily discharged to the outside of thevalve box main body 14 only by removing the cap 133 during replacementof the valve unit 54.

In FIGS. 1 and 9, reference sign 135 denotes an air hole provided in theinflow cylinder 17, and similarly to the above-described fluid dischargehole 132, a cap, not illustrated, is detachably fitted to the air hole.The attachment and detachment configuration of the cap is similar tothat of the above-described fluid discharge hole 132. During replacementof the valve unit 54, by removing the cap and opening the air hole 135,air can be introduced into the inflow cylinder 17 to eliminate anegative pressure state of the inflow cylinder 17 side with respect tothe valve box main body 14 side. Therefore, it is possible to easilyremove the valve unit 54 from the unit fitting portion 102. Note thatwhen the cap is removed and the air hole 135 is opened as describedabove, the liquid L in the suction pipe 10 falls into the liquidreservoir 1. In addition, after the valve unit 54 is replaced, byconnecting a vacuum pump to the air hole 135, it is possible to lift theliquid L from the liquid reservoir 1 through the suction pipe 10 to theinflow cylinder 17 to use the liquid L as priming water. As a result,the load on the pump 2 is reduced and the pumping system can be restoredmore quickly.

In the foot valve 5 configured as described above, when suction forceacting on the liquid L sucked up from the liquid reservoir 1 through thesuction pipe 10 by starting the pump 2 exceeds pressing force defined bythe weight of the valve body 52 and urging force of the presser springs94 (minimum operation pressure of the valve body 52), the valve body 52separates from the valve seat 51 and is in the opening posture foropening the valve port 50 (see FIG. 9). As illustrated in FIG. 1, thevalve body 52 in the closing posture is in an inclined posture gentlyinclined upward to the right, and the suction force acting on the valvebody 52 upon start of the pump 2 concentrates on the upper right endportion of the valve body 52 separated from the hinge shaft 93.Therefore, according to the foot valve 5 according to the presentembodiment, the minimum operation pressure of the valve body 52 can bemade smaller and the valve body 52 can be changed from the closingposture to the opening posture more lightly. As described above, theswing limit of the valve body 52 about the hinge shaft 93 in the openingposture is defined by the regulating protrusion 90 contacting the innerwall surface of the cylinder wall 22. The valve body 52 in a state ofreaching the swing limit is in an inclined posture in which the rightend portion thereof is oriented diagonally upward. If a configuration isadopted in which the valve body 52 is in the inclined posture in theopening posture as described above, the flow direction of the liquid Lsucked up into the valve box main body 14 through the inflow port 21 canbe smoothly turned toward the outflow port 23 by the lower surface ofthe valve body 52. Therefore, pressure loss of the foot valve 5 can bereduced.

In addition, in the foot valve 5 according to the present embodiment,the cylindrical valve box main body 14 is set in an inclined posture inwhich the axis direction (d1) thereof is inclined at θ1° with respect tothe vertical direction (dv), and the attachment surface 103 of the unitfitting portion 102 is inclined at θ1°. Therefore, even in a case wherethe opening angle of the valve body 52 is small, the opening angle ofthe valve body 52 with respect to the left-right horizontal direction(dh) of the valve body 52 can be made large in combination with theinclination angle of the attachment surface 103, and the valve body 52can be oriented to the outflow port 23. As described, even in a casewhere the opening angle of the valve body 52 is small, the flowdirection of the liquid L sucked up into the valve box main body 14through the inflow port 21 can be smoothly turned toward the outflowport 23 by the lower surface of the valve body 52. Therefore, also inthis respect, pressure loss of the foot valve 5 can be reduced.

At this time, by setting θ1 to not less than 10° and not greater than40°, it is possible to reduce the size of the foot valve 5 and toreliably obtain the above effect of reducing the pressure loss whilefavorably securing operation stability of the foot valve 5. That is,similarly to the foot valve 5 according to the present embodiment, in acase where the valve box main body 14 adopts a configuration in whichthe upper end side thereof is oriented diagonally upward to the left andthe lower end side thereof is oriented obliquely downward to the right,the axis direction (d1) of the cylinder is inclined at θ1° with respectthe vertical direction (dv), the inflow port 21 is provided on the lowerside of the valve box main body 14 and the outflow port 23 is providedon the right side of the valve box main body 14, and the valve chamber49 that is bent and extends from the inflow port 21 on the lower side tothe outflow port 23 on the right side is formed inside the valve boxmain body 14, it is preferable that the above angle θ1 is set within therange of 10°≤θ1≤40°.

If θ1 is less than 10°, in order to smoothly turn the flow direction ofthe liquid L sucked up into the valve box main body 14 through theinflow port 21 toward the outflow port 23 side by the valve body 52, itis necessary to increase the opening angle of the valve body 52 in theopening posture (increase the opening angle to not less than) 80° and toopen the valve body 52 to a substantially vertical posture. Therefore,if the size the valve body 52 is increased, it is inevitable that thelength dimension of the valve box main body 14 is increasedcorrespondingly. As a result, there is a disadvantage that the size ofthe foot valve 5 is increased. In contrast, when θ1 exceeds 40°, sinceturning action of the liquid L toward the outflow port 23 caused by thevalve body 52 is obtained with a small opening angle, the lengthdimension of the valve box main body 14 is made small and the size ofthe foot valve 5 can be reduced. However, closing action of the valvebody 52 due to its own weight when the pump 2 is stopped cannot beexpected, and operational stability of the foot valve 5 may be impaired.Even though the above problem can be solved by increasing urging forceof the presser spring 94; however, in that case, there is disadvantagethat the minimum operation pressure of the valve body 52 is increased.

If bubbles contained in the liquid L sucked up through the inflow port21 stagnate in the valve chamber 49 and the stagnated air flows towardthe pump 2 at a time, a malfunction state of so-called “air entrainment”in which the accumulated air is entrained in the pump 2, resulting insuction failure of the pump 2, may occur. In the present embodiment, thevalve box main body 14 is formed in the inclined posture in which theupper end side thereof is oriented diagonally upward to the left.Therefore, even in a case where bubbles are contained in a liquidentered through the inflow port 21, the bubbles can be guided smoothlytoward the outflow port 23 opened on the right side of the cylinder wall22. Therefore, it is difficult for the bubbles contained in the liquid Lsucked up through the inflow port 21 to stagnate in the valve chamber49, and it is possible to reliably prevent occurrence of the malfunctionstate, that is, air entrainment.

When driving of the pump 2 is stopped and pressing force defined by theweight of the valve body 52 and urging force of the presser springs 94exceeds the suction force generated by the pump 2 and acting on theliquid L, the valve body 52 is changed in the closing posture (see FIG.1). As a result, the valve port 50 is immediately closed. Therefore, itis possible to prevent falling of the liquid L in the suction pipe 10.

In the foot valve 5 configured as described above, it is possible toperform a replacement operation of the valve unit 54 and a restorationoperation of the pumping system in the following procedure. First, anoperator stops the pump 2, and then removes the cap 133 to open thefluid discharge hole 132. As a result, it is possible to discharge theliquid L in the transfer pipe 11, the outflow cylinder 18, and the valvebox main body 14 to the outside of the foot valve 5. Next, the operatorremoves the cap and opens the air hole 135. As a result, the liquid L inthe inlet cylinder 17 and the suction pipe 10 can be dropped into theliquid reservoir 1 and air can be introduced into the inlet cylinder 17and the suction pipe 10. Therefore, it is possible to make the pressureon the inflow cylinder 17 side equal to the pressure on the valve boxmain body 14 side. As a result, it is possible to prevent the pressureon the inflow cylinder 17 side from becoming negative. Therefore, thevalve unit 54 can be easily removed from the unit fitting portion 102.

Next, the operator removes the lid body 15 from the valve box main body14. Specifically, the operator rotates the operation bolt 39 of the lidbody 15 counterclockwise, shifts the operation bolt 39 upward, andreleases the press-fitted state of the lid main body 37 with thecylinder end surface 22 a of the valve box main body 14. Next, theoperator rotates the support 38 counterclockwise to release theengagement state between the fitting groove 47 and the retaining claw44. Next, the operator grips the support 38, lifts the support 38upward, and removes the lid body 15 from the valve box main body 14.

By the above-described lifting operation of the lid body 15, it ispossible to release the press-fitted state of the valve unit 54 with theunit fitting portion 102 caused by the pushing tool 120. Specifically,if the operator lifts the lid body 15, a contact state between the backlid portion 40 of the lid body 15 and the elastic body 123 of thepushing tool 120 is released. Therefore, downward pushing force of thelid body 15 acting on the valve unit 54 through the pushing tool 120 isreleased. Next, the operator grips the beam body 122 and lifts entiretyof the valve unit 54 together with the beam body 122. Thus, the valveunit 54 can be removed from the unit fitting portion 102.

When the removal operation of the valve unit 54 from the unit fittingportion 102 as described above is completed, the operator assembles anew valve unit 54 to the unit fitting portion 102 of the valve box mainbody 14. Specifically, the operator grips the beam body 122, engages therecessed portion 112 with the regulating protrusion 111, and moves thevalve unit 54 downward along the regulating protrusion 111. As a result,the valve unit 54 can be assembled into the unit fitting portion 102.Note that before assembling the new valve unit 54 as described above, itis also possible to clean the inside of the valve box main body 14. Ifnecessary, the seal member 106 may be replaced.

Next, the lid body 15 is assembled to the valve box main body 14.Specifically, after dropping the back lid portion 40 of the lid body 15in the access hole 20, the operator aligns the retaining claw 44 withthe opening of the fitting groove 47, rotates the support 38 clockwiseto insert and engage the retaining claw 44 into and with the fittinggroove 47, and fits the support 38 to the valve box main body 14. Next,the operator rotationally operates the operation bolt 39 clockwise,shifts the operation bolt 39 downward, presses down the lid main body 37to press-fit the outer peripheral edge of the front lid portion 41 tothe cylinder end surface 22 a of the valve box main body 14 to fit andfix the lid body 15 to the valve box main body 14. By pressing down thelid main body 37 using the operation bolt 39 as described above, it ispossible to press the valve seat 51 of the valve unit 54 against theunit fitting portion 102 and fit and fix the valve unit 54 in the unitfitting portion 102 such that the valve unit 54 is not loosely fitted.

Next, the operator fits the cap 133 to the fluid discharge hole 132,connects the vacuum pump to the air hole 135, lifts the liquid L fromthe liquid reservoir 1 through the suction pipe 10 to the inflowcylinder 17 by the vacuum pump, and seals the air hole 135 with the cap.Note that the liquid L lifted up to the inflow cylinder 17 becomespriming water. Finally, the operator drives the motor 8 of the pump 2 topump the liquid L in the suction pipe 10 to the transfer pipe 11 andthen to the discharge pipe 4 through the foot valve 5. At this time,since the difference in pressure between the primary side on the inflowcylinder 17 side and the secondary side on the valve box main body 14side with the valve body 52 interposed therebetween becomes equal to orhigher than the minimum operation pressure of the valve body 52, thevalve body 52 is in the opening posture, and the liquid L flows from theinlet port 12 to the outlet port 13. In this manner, the replacementoperation of the valve unit 54 and the restoration operation of thepumping system are completed.

As described above, according to the foot valve 5 according to thepresent embodiment, the water stopping portion 16 is formed as a unitpart as the valve unit 54. Therefore, only by replacing entirety of thevalve unit 54, the valve seat 51, the valve body 52, the packing member64, and the like can be replaced at a time, and the maintenanceoperation of the foot valve 5 can be performed quickly with lesstrouble. The foot valve 5 is also excellent in that it is possible toreplace the valve unit 54 while maintaining the connection state ofpiping such as the suction pipe 10 and the transfer pipe 11 withoutreleasing the connection state of the piping, and the maintenance workafter installation is extremely easy.

The valve unit 54 can be fixed to the unit fitting portion 102 throughthe pushing tool 120 only by fitting the lid body 15 in the access hole20. Therefore, the replacement operation of the valve unit 54 can beperformed more easily and quickly by eliminating a fastening structureusing a bolt or the like for fitting the valve unit 54 to the unitfitting portion 102. It is possible to completely eliminate theloosening and the fastening operation of a bolt and the like in thenarrow valve chamber 49, and it is possible to perform the replacementoperation of the valve unit 54 with high work efficiency.

The specific configuration of the valve unit 54 is not limited to thatdescribed in the above embodiment, and in particular the number, theform, or the like of the presser springs 94, which constitute the valveunit 54, is appropriately changed according to the intended use of theangle type check valve. The lid body 15 has similar configuration, andthe form of the lid body 15 is appropriately changed according to theintended use of the angle type check valve. The pillar body 121constituting the pushing tool 120 is not limited to one having apolygonal cross section (prism), and may be a column. Note that it ispreferable that an operation surface for a tool is formed on the outerperipheral surface of the pillar body 121.

REFERENCE SIGNS LIST

-   -   5 Angle type check valve (foot valve)    -   14 Valve box main body    -   15 Lid body    -   17 Inflow cylinder    -   18 Outflow cylinder    -   20 Access hole    -   21 Inflow port    -   22 Cylinder wall    -   23 Outflow port    -   49 Valve chamber    -   50 Valve port    -   51 Valve seat    -   52 Valve body    -   53 Hinge mechanism    -   54 Valve unit    -   93 Hinge shaft    -   94 Urging member (Presser spring)    -   102 Unit fitting portion    -   103 Attachment surface    -   104 Fitting wall    -   106 Seal member    -   108 Inner peripheral surface of seal member    -   109 Outer peripheral surface of valve seat    -   110 Engagement regulating structure    -   111 Protruding portion (Regulating protrusion)    -   112 Recessed portion    -   120 Pushing tool    -   121 Pillar body    -   122 Beam body    -   123 Elastic body    -   132 Fluid discharge hole

1.-8. (canceled)
 9. An angle type check valve comprising: a valve boxmain body which is provided with an inflow port opened on a lower side,an outflow port opened on a lateral side, and an access hole opened onan upper side, and in which a valve chamber is formed that is bent andextends from the inlet port toward the outflow port; a lid body which isconfigured to be attachable to and detachable from the valve box mainbody so as to seal the access hole; a valve seat which is provided witha valve port at a central portion of the valve seat; a valve body whichis configured to be capable of changing posture between opening posturefor opening the valve port and closing posture for closing the valveport; and a hinge mechanism which supports the valve body such that thevalve body can swing between the opening posture and the closingposture, wherein as a valve unit, the valve seat, the valve body, andthe hinge mechanism are integrally assembled so as to be made into aunit part, and the valve unit is configured so as to be attachable toand detachable from a unit fitting portion provided in the valve boxmain body, and wherein a pushing tool is provided which exerts pushingforce in a direction of pressing a lower surface of the valve unitagainst the unit fitting portion in accordance with an operation offitting the lid body in the access hole.
 10. The angle type check valveaccording to claim 9, wherein the hinge mechanism includes a hinge shaftand an urging member which urges the valve body toward the closingposture, wherein the pushing tool includes a pillar body erected upwardfrom an upper surface of the valve unit so as to avoid a swing locus ofthe valve body about the hinge shaft, and wherein when the lid body isfitted in the access hole, an upper end portion of the pushing toolcontacts the lower surface of the lid body and the pushing tool ispressed downward, so that a lower surface of the valve unit is pressedagainst the unit fitting portion.
 11. The angle type check valveaccording to claim 10, wherein the pushing tool includes an elastic bodythat contacts the lower surface of the lid body, and wherein when thelid body is fitted in the access hole, the pillar body is presseddownward through the elastic body.
 12. The angle type check valveaccording to claim 11, wherein the pushing tool includes two pillarbodies erected upward from an upper surface of the valve seat, and abeam body bridged between upper end portions of the pillar bodies. 13.The angle type check valve according to claim 9, wherein an engagementregulating structure which regulates assembling posture of the valveunit to the unit fitting portion is provided between the unit fittingportion and the valve unit.
 14. The angle type check valve according toclaim 13, wherein the unit fitting portion is configured of anattachment surface which is directed upward and at a center portion ofwhich the inflow port is opened, and a fitting wall which is erected soas to surround the attachment surface, and wherein the engagementregulating structure is configured of a protruding portion whichprotrudes inward from an inner peripheral surface of the valve box mainbody, and a recessed portion which is formed by notching an outerperipheral surface of the valve seat of the valve unit to receive theprotruding portion.
 15. The angle type check valve according to claim 9,wherein a seal member which has a ring shape and is made of an elasticbody is disposed between an inner peripheral surface of a fitting walland an outer peripheral surface of the valve seat, and wherein the innerperipheral surface of the seal member is formed in a tapered shapeexpanding upward, and the outer peripheral surface of the valve seat isformed in a tapered shape tapered downward.
 16. The angle type checkvalve according to claim 9, wherein the valve box main body is formed ina cylindrical shape in which the access hole is provided at an upper endside and the inflow port is provided at a lower end side, and theoutflow port is opened on a right side of a cylinder wall, wherein thevalve box main body is formed in an inclined posture in which an upperend side of the valve box main body is oriented diagonally upward to theleft and a lower end side of the valve box main body is directedobliquely downward to the right, wherein an inflow cylinder whichextends in a vertical direction is provided below the valve box mainbody, an outflow cylinder which extends in a right horizontal directionis provided on a right side of the valve box main body, and wherein afluid discharge hole configured to discharge a fluid in the valvechamber when the valve unit is replaced is formed at a lower left endportion of a cylinder wall that constitutes the valve box main body.